SUN OVENâ ASSEMBLY PLANT 

Entrepreneurs, Relief, and Missions Organizations can now assemble GLOBAL SUNS OVENSâon location- dramatically reducing the cost, creating local jobs, while getting ovens into the hands of the people who need them most. 

    Sun Ovens International, Inc. has created a complete turnkey GLOBAL SUN OVENâ ASSEMBLY SYSTEM that enables the assembly of the GLOBAL SUN OVENâ anywhere in the world. 

    This complete assembly system includes the training, tools, instructional materials, and follow-up support necessary to enter into renewable energy manufacturing. 

    When shipped unassembled, four times as many GLOBAL SUN OVENSâ  will fit into a shipping container. This will lower the shipping cost as well as create jobs in the country in which they will be used. (Many governments will waive or reduce duty and tariff charges on components that are used in manufacturing or assembly.) 

    All that is required, in addition to the assembly system, is a secure facility (of at least 800 square feet), two worktables, and a technician to receive 80 hours of training. The time from purchase to full production can be as little as 60 days. 

The GLOBAL SUN OVENâ ASSEMBLY SYSTEM Includes: All the tooling and templates required to successfully complete the assembly process. A comprehensive training program at the Sun Ovens International Inc. facility in Elburn, Illinois USA. All of the components necessary to assemble GLOBAL SUN OVENSâ Note: This package is available only in conjunction with the minimum purchase of 250 unassembled ovens. 


 GLOBAL SUN OVENâ ASSEMBLY SYSTEM TOOL PACKAGE 

   Press Break: 
One heavy-duty four-foot manually operated press 
Enables precision bending and forming of aluminum flat pieces 

   Drills: 
Two large brace type manual drills 
Eighteen carbide drill bits in assorted sizes 
10 @ 1/16, 6 @ 1/8, 2 @13/64 
Utilized to drill holes for reflector attachment points and hinges 

   Hand Tools: 
Three flat head screwdrivers 
Three Philips head screw drivers in assorted sizes 
(magnetic with replaceable tips) 

   Wrench Sets: 
One needle-nosed pliers 
One standard pliers 
One standard hammer 
One tack hammer 
One rubber mallet 
Two retractable knives 
Two 8-inch industrial grade scissors 
Two heavy duty staple guns 
One measuring tape 
One awl 
One 7/16" deep socket 
One 3/8" ratchet 

    Rivet Guns: 
Three industrial duty manual rivetors 
Utilized for the reflector assembly operations 

    Sealant Guns: 
Four hand operated guns 
Applies sealant to the oven bodies 

    Custom fixtures: 
Bezel hardware fixture 
Outer shell fixture 
Fiberglass cutting template 

    Safety Glasses: 
Twelve sets 


GLOBAL SUN OVENâ ASSEMBLY SYSTEM PERSONNEL TRAINING 

A two-week personnel training course will be conducted at the Sun Ovens International facility located in Elburn, Illinois and will include the following: 

  • Ten hours of classroom training combining lectures and demonstrations on the following topics:

    Concepts of solar thermal energy 
    Storage and handling of GLOBAL SUN OVENâ component materials 
    Fabrication and assembly processes 
    Packaging and safety 

  • Twenty hours of demonstration of fabrication and assembly techniques
  • Forty hours of closely supervised hands-on fabrication and assembly
  • The final exam will be to successfully fabricate and assemble ten GLOBAL SUN OVENSâ

Comprehensive ASSEMBLY SYSTEM PACKAGE 
 Includes: 

  • 250 Unassembled GLOBAL SUN OVENSâ
  • Complete Tool Package
  • On site training in Elburn, Illinois